Our Facilities

112 Presses
365,000 SF
24 Acres

High-Quality Machines for High-Quality Production

At Hoffer Plastics, our commitment to excellence is backed by the strength of our facilities and equipment. We operate 112 injection molding presses ranging in size from [XX] to [XXX] tons, and we currently run and maintain over [XXX] molds in three on-site toolrooms – from simple, single-cavity tools to complex, high-volume, multi-cavity molds.

Our operations are housed in a 365,000-square-foot facility on 24 acres in South Elgin, Illinois, designed to deliver efficient, flexible and sustainable production for customers across industries.

Versatile
Capabilities

Plastic injection molding is one of the most versatile manufacturing processes available, supporting industries ranging from healthcare and automotive to consumer goods and packaging. Our facilities are equipped to produce parts of all sizes and complexities, whether it’s a precision medical device component, a closure for food and beverage packaging or a durable part for industrial use.

Advanced Equipment Investments

To meet the evolving needs of our customers, Hoffer Plastics continually invests in state-of-the-art molding technology and automation. Our fleet includes both electric and hydraulic injection molding machines with tonnage ranging from [XX to XXX tons], supported by advanced automation and robotics for efficiency and consistency.

We source our equipment from some of the most trusted names in the industry and pair it with auxiliary systems – such as high-performance dryers, robots and monitoring technologies – to ensure reliable performance. Every investment is guided by one goal: producing the highest-quality parts with the greatest efficiency.

Keeping Things Moving

Downtime is not an option. To maximize uptime and reliability, Hoffer follows a strict preventative maintenance program managed through our ERP system. Our dedicated maintenance team oversees equipment schedules, proactively rebuilding and servicing machines to keep production running smoothly.

This commitment to equipment care ensures that we’re always ready to meet customer demand with speed, consistency and precision.

Why Focused Factories?

Focus drives excellence. Hoffer Plastics operates nine Focused Factories, each dedicated to specific customers, applications and processes within our state-of-the-art manufacturing facility. This structure turns specialization into strength: teams build deep knowledge of the materials, tools and performance requirements that define their programs, while maintaining agility and accountability at every step.

By aligning people, equipment and expertise around shared goals, each Focused Factory functions like a business within a business. Teams are empowered to solve challenges quickly, drive continuous improvement and deliver consistent quality at scale. It’s how Hoffer combines the focus of a specialist with the capacity and discipline of a custom manufacturer.

Why Our Facilities Set Us Apart

Scalable Production

From single-cavity prototypes to multi-cavity, high-volume runs.

Cutting-Edge Equipment

Electric and hydraulic presses, advanced robotics and automation.

Dedicated Maintenance Team

Proactive programs that minimize downtime.

Expansive Footprint

A 365,000 sq. ft. facility designed for efficiency and growth.

Trusted Expertise

Decades of experience in matching equipment to customer needs.